Process Technician

Title: Process Technician

Summary:

Responsible for operating moulding and any auxiliary equipment. Responsible for inspecting product to a pre-determined specification and completing all documentation necessary to provide quality, production and traceability records in accordance with ISO9002/EN46002/ISO14001 standards/ customer specifications. Responsible for making technical adjustments to the machine as required. Reports to the Production Group Leader

Requirements:

  • Ideally have a Certificate in Plastics Engineering.
  • Must have good verbal reasoning, numerate ability and mechanical aptitude skills.
  • Must have good communication skills, both written and oral.
  • Must be able to work in a team environment.
  • Must be willing to work on a shift basis in the business.
  • Ability to work on their own initiative.
  • Previous production work experience in an injection-moulding environment would be an advantage.

Essential Duties and Responsibilities:

  • Ensures the quality of the parts produced by inspecting parts visually and through measuring devices.
  • Supporting the shift and PGL by reporting on/resolving process/technical issues.
  • Ensure the machine settings as per the validated status and recorded on relevant documentation if applicable.
  • Attend production meetings as required.
  • Attends to all incidents of downtime and records in the relevant documentation on a daily basis.
  • Define machine status on OEE System in order to determine machine downtime and run time.
  • Carry out Pin correction when applicable.
  • Assisting with the introduction and validation of new tooling as required.
  • The introduction and transfer of new moulds into production as required.
  • Work closely with maintenance, tool room and process engineers to ensure technical support for the room.
  • Completes Tool changes
  • Provide assistance, support and training to operators on the shift.
  • Preforms line clearance in conjunction with the relevant procedures.
  • Maintaining accuracy of batch documentation at all time and ensuring that it is filled in and right first time.
  • Ensure that machines are stopped and started as per the relevant start up procedures in manufacturing manual.
  • Ensure that all machine adjustments are as per the validated state and recorded in the relevant PAL.
  • Understands and safely operates all equipment.
  • Reports and/or corrects unsafe working conditions.
  • Ensures all moulding machines and ancillary equipment are working correctly, and reports any problems.
  • Performs mould cleaning and cleaning of machines/robots and ancillary equipment on a daily/monthly basis.
  • Ensures that the correct raw materials are being used at each moulding machine; ensures raw material is staged/ready for next shift
  • Verifies the labels for correct part and lot numbers.
  • Maintains work areas in a clean and orderly manner by practicing good housekeeping.
  • Maintains and updates assigned measures of performance, in conjunction with the Production Group leader.
  • Stands in as acting PGL during period of absence or holidays if required.
  • Compliance to all site Environmental, Health and Safety requirements training, and regulations.
  • Compliance to all local site company policies, procedures and corporate policies.
  • Act in accordance with the company’s guiding principles and adherence to the corporate Code of Conduct.
  • Develops and maintains methods/procedures and all supporting documentation to meet the requirements of ISO 9001/ ISO 13485 / ISO 14001.
  • Performs additional duties at the request of the direct supervisor.
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